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 1 
 on: August 31, 2010, 10:31:35 AM 
Started by JeremyH - Last post by JeremyH
Im just collecting some data here,

http://www.engineeringtoolbox.com/steam-vapor-enthalpy-d_160.html

http://www.auto-ware.com/combust_bytes/eng_sci.htm

http://steamautomobile.com/phorum5214/read.php?1,15817

http://steamautomobile.com/phorum5214/read.php?1,10574,page=2

http://steamautomobile.com/phorum5214/read.php?1,14903

The last three links there are some of my threads on the SACA Forum, I am a member of the Steam Automoble Club of America.


Since the 4cycle steam engine is not a rankine cycle engine, calculating thermal efficiency is not very straight forward. Im making these note's here because it will assist me in calculating projected engine/expander efficiency.

*** I also welcome any help from others, who are interested in this type of steam engine.***

 We already know it works, (4cycle flash steam engine) but it is disired to know exactly why and how it works.

 The following are two links of interest, the second link is the most relevant, qoutes from it are provided below.

http://en.wikipedia.org/wiki/Thermal_efficiency

http://en.wikipedia.org/wiki/Enthalpy

Quote from: from link
The total enthalpy, H, of a system cannot be measured directly. Thus, change in enthalpy, ΔH, is a more useful value than H itself. The value of ΔH is positive in endothermic reactions. ΔH of a system is equal to the sum of non-mechanical work done on it and the heat supplied to it. For quasistatic processes under constant pressure, ΔH is equal to the change in the internal energy of the system, plus the work that the system has done on its surroundings.[1]

The main reason this quote is relevant, is because of the discovery of the "Heat of Rejection" factor, and using "heat of rejection" as a framework, the underlaying thermodynamic mechanisms may become more clear. 

Here's another example
Quote from: additional quote from link
Heats of Reaction

The total enthalpy of a system cannot be measured directly; the enthalpy change of a system is measured instead. Enthalpy change is defined by the following equation:

ΔH = Hfinal − Hinitial
where

ΔH  is the enthalpy change
Hfinal is the final enthalpy of the system, expressed in joules. In a chemical reaction, Hfinal is the enthalpy of the products.
Hinitial is the initial enthalpy of the system, expressed in joules. In a chemical reaction, Hinitial is the enthalpy of the reactants.
For an exothermic reaction at constant pressure, the system's change in enthalpy equals the energy released in the reaction, including the energy retained in the system and lost through expansion against its surroundings. In a similar manner, for an endothermic reaction, the system's change in enthalpy is equal to the energy absorbed in the reaction, including the energy lost by the system and gained from compression from its surroundings. A relatively easy way to determine whether or not a reaction is exothermic or endothermic is to determine the sign of ΔH. If ΔH is positive, the reaction is endothermic, that is heat is absorbed by the system due to the products of the reaction having a greater enthalpy than the reactants. On the other hand if ΔH is negative, the reaction is exothermic, that is the overall decrease in enthalpy is achieved by the generation of heat.

Although enthalpy is commonly used in engineering and science, it is impossible to measure directly, as enthalpy has no datum (reference point). Therefore enthalpy can only accurately be used in a closed system. However, few real-world applications exist in closed isolation, and it is for this reason that two or more closed systems cannot be compared using enthalpy as a basis, although sometimes this is done erroneously.

Quote from: unknown
Specific Enthalpy

Specific enthalpy (h) is defined as h = u + Pn, where u is the specific internal energy (Btu/lbm)
of the system being studied, P is the pressure of the system (lbf/ft2), and n is the specific volume
(ft3/lbm) of the system. Enthalpy is usually used in connection with an "open" system problem
in thermodynamics. Enthalpy is a property of a substance, like pressure, temperature, and
volume, but it cannot be measured directly. Normally, the enthalpy of a substance is given with
respect to some reference value. For example, the specific enthalpy of water or steam is given
using the reference that the specific enthalpy of water is zero at .01°C and normal atmospheric
pressure. The fact that the absolute value of specific enthalpy is unknown is not a problem,
however, because it is the change in specific enthalpy (Dh) and not the absolute value that is
important in practical problems. Steam tables include values of enthalpy as part of the
information tabulated.

Now this is where things get interesting.

http://www.flashsteam.com/Heat.htm

Quote from: link
The injector has a internal pressure of 1784.4psi and 620°f, the discharged water, has 638.3btu/lb. The percentage of flash steam produced is 61.7% The percentage of heat transfer is 93.8%

 That's nearly 100% heat transfer rate, and this is not good.

 Remember the engine did not turn over under these conditions. All the heat from the flash steam was transferred into the engine block. None of it was rejected, as the result there was no positive pressure produced in the cylinder.

 But, at a block temp of 180°f(147.9btu/lb) the engine turned over, there was positive pressure developed from the injected water, since heat was conserved or rejected by the system.

    In this case, the equation yielded 50% flash steam discharge and 77% heat transfer rate, that's 20% less (heat transfer) than with the cold engine block.

 It may be noticed that as heat transfer decreases. That the resulting steam produced, performs more work. This occurs with less percentage of flash steam than would occur at colder temperatures according to the formula.

 This is what is meant by Heat Of Rejection.


It is important to keep in mind, that only the "power-stroke" is being considered here. The goal is to effectively create a "power-pulse" which means there is expansion of the injected water, while a simultaneous rise in the "pressure in the cylinder" is occuring. Piston cylinder pressures to 1500psi may be achieved.(with 600°f superheating)

Quote
, for an endothermic reaction, the system's change in enthalpy is equal to the energy absorbed in the reaction, including the energy lost by the system and gained from compression from its surroundings.

This leads me to believe the reaction is actually a "Polytropic" expansion process. Both pressure rise and expansion of the injected water are occuring. This is very clearly observed when the parameters defined by Heat of Rejection are trending toward endothermic (hence de-superheating). In this case there are a total of 3 possible heat inputs that must be considered at piston TDC on a power-stroke.

A.  The injected water is near 400°f, and is under a hydrostatic pressure of about 2000psi before/during injection.

B.  The upper third of the engine cylinder, cylinder head, and injector nozzle body are heated by means of heat transfer fluid to appox 400°f. These fluid passages are insulated on there external surfaces.

C.  Low pressure 525°f to 600°f superheated steam is aspired into the engine cylinder and fully compressed at approx 9 to 1 compression ratio,(captured) just as the beginning of the power-stroke event occurs, the piston begins downward movement, expansion begins.

"A" determines the quantity of "expansion factor" of the system.(1600 to 1 water expansion ratio) depending on the programable lift setting(mechanical) in the injector valve and hydrostatic pressure of the injection system, combined with desired angular setting and cutoff(which are digital control in this case, im thinking about 8% to a max cutoff, of about 25%, and 5° to 0° admission advance setting).

"B" and "C" are Heat of Rejection factors with "C" being the primary factor, "B" is used for engine startup and may be disengaged.

When the engine(4 cycle steam) aspires superheated steam and compresses it, its best described as a conservation process, the aspired saturated steam (before superheating) is able to retain its latent heat energy when it is re-used by the engine cycle.


Jeremy

 2 
 on: August 13, 2010, 10:08:41 AM 
Started by FijiDee - Last post by FijiDee
Thanx for the advice Jeremy, I have the very same concerns with my setup, but the best I can do right now are the Common rail injectors. These injectors are piezo controlled so I may have some control of the flow by varying the duration the injector remains open. If they don't work(which wouldn't surprise me at all) then I may just have to use a custom made injector such as yours. I wonder if you would consider selling one for my research.

As for the current injectors, I am only hoping to use them to get data on the power generated by the flash process. My first stage of experiments will be done with a modified air-cylinder where I'll be taking readings on the pressure changes in-cylinder during the power stroke and the speed of flashing which will ultimately determine the high speed operation capabilities of such engines.

I hope we can help eachother with our individual research. If you would like me to do so, I could check up on companies that do ceramic coating of engine components here in Japan.

Anyways, let me know if there's anything I can help you with from this end. And pardon the fact that I may seem ignorant to many aspects of steam technology. I'm still very much in the learning porcess.

FD

 3 
 on: August 09, 2010, 02:32:30 PM 
Started by FijiDee - Last post by JeremyH
Welcome FijiDee,

 The use of diesel injectors has been suggested for use on flash steam engines many times. At one point early in development I also considered using them for a flash steam engine application.

 I want to tread lightly on this area, since if you feel you can make them work, I don't want to discourage you...

Here are the reasons I did not persue them, and consequently developed a custom injector for the application.

1.  In general, the discharge from a diesel injector is, in very small quantity, the stock flow capability for such injectors is 4 times less, than is needed. In short, since the constant velocity flow factor is so small, one would need very high pressure such as 100,000 psi (not kidding) to achieve the necessary flow.

2.  Diesel injectors need the diesel fuel to act as a lubricant. Pumping water thru them may make them or the injector pump seize, or lockup.

3. As far as I know, such standard diesel injector valves do not feature a variable lift capability. This is needed to throttle the engine. So if your injector does not feature a clear usable way to adjust lift settings, (im my case this is mechanically done by an adjustment of a secondary stop) then it will be difficult to accommodate a wide range powerband.

Second, you will not be able to get the engine to run from just the internal energy contained in supercritical water. refer to these links-

http://www.flashsteam.com/Heat.htm

http://www.flashsteam.com/steam_proj3.htm

Don't be too discourged by these suggestions, it is entiry possible to make the diesel injectors work, if steam cylinder oil is run thru injector pump along with the water. If you succeed, it may prove useful. However the engine may only run properly in a limited rpm range.

The only other thing of concern, is the very high compression ratio of such engines(diesel). I prefer gasoline engine conversion because the compression ratio is around 8.5 to 1. That's more reasonable when considering steam aspiration into the engine(4cycle type).

Best

Jeremy

 4 
 on: August 08, 2010, 11:35:44 AM 
Started by FijiDee - Last post by FijiDee
Hello everyone,

Let me start off by saying that its good to be in the company of fellow steam-enthusiasts.

I currently live in Japan and have done so for just under a decade. All this time I've worked(and continue to work) as an English teacher. Last year, I decided to go back to Uni and am currently working on my Masters in Environmental Engineering. My research is on minimising the Exergy destruction in internal combustion engines by recycling exhaust and coolant heat. While steam is the path I chose to go down solving the issue, it was thanks to this website that I came to be enlightened on the concept of Flash-Steam. I think this makes steam more attractive for automotive use as there is a tremendous amount of space saving when superheated water is used instead of a giant tank of steam.

Anyways, I'm in the process of assembling my appartus for running experiments on the Flashing process and have decided to use a Diesel common rail injector as I have no other injector that is capable of running high pressures. I'll be injecting superheated water at temperatures ranging from 150 to 250 Celcius at pressures of upto 50 Bar.

I'm not even sure if the Diesel injectors will operate under these conditions as the maximum temperature of Diesel the injectors are designed on flow is 170 Celcius. Pressures of 160Bar are normal under standard operation so I have no worries on this point. Does anyone out there have any advice. My research budget is next to nothing as this is my own research theme and not my Professor's. 

 

 5 
 on: July 17, 2010, 12:57:21 PM 
Started by JeremyH - Last post by JeremyH
   
    Below, is a link to some video of the cornburner, its okay to show this now since the Patent application for the "Hybrid Convection Combustion System" has been received by the USPTO. This is the patent application I was speaking about on June 11th. I just uploaded this video to youtube the other day.-
http://www.youtube.com/watch?v=IKDSX3lMasw 

Also I have been experimenting on my own media platform. (http://www.flashsteamvideo.com) I uploaded the recent video of the cornburner there first. Im still working with my script guy to get things working better there. For now youtube has me beat.

In this video, what you are seeing is the work-horse of the development program. PSTG3. This unit has been run for literly thousands of hours burntime. Been taken apart and re-assembled after modification so many times I cant count.

This unit is "manual feed" so it appears more primative than it actually is... Its like this, if you cant get this type of performance in a "manual application" you dont even have a chance in an automated version.

The fully automated units do use software to control the burner in "closed loop digital control". The drawing of the automated burner has not been released at this time. The patent application was based on the automated unit, not the manual one, which is the one you see in the video. Although both use the same theory and function to operate- http://www.youtube.com/watch?v=IKDSX3lMasw 

Just for fun...

Here's another utube video I like alot, I think it was a collage students project, with black and white film. I think its pretty good, like the song too..- http://www.youtube.com/watch?v=XD5G8T2ESsw

Here's a utube video I produced, thats a simular artist type of thing- http://www.youtube.com/watch?v=PR0N8twpwGg

[ Attachment: You are not allowed to view attachments ]
a picture of me with my wife


 

 6 
 on: July 05, 2010, 11:22:36 AM 
Started by JeremyH - Last post by JeremyH
This weekend I received confermation that my application for the "cornburner" has been recieved from the USPTO.

The formal name of the unit is- Hybrid Convection Combustion System. The art in the patent application is of a more refined "fully automated" unit. The unit displayed in the footage is of an earlier generation prototype. The video features a "manual feed" unit. If you watch parts 1 thru 8 you will see that it takes some doing to keep up with the unit.

The application is requested as "non-publish" so only potental licensee's will be seeing the formal patent application.. Once the patent is granted all will be able to see the application.

http://flashsteamvideo.com/watch_video.php?v=87f1e6f33fe2ff5

http://www.flashsteamvideo.com

In this dialog I will answer questions about the unit.. Flashsteam.com will be updated shortly.

-edit- adding youtube link for video-
http://www.youtube.com/watch?v=IKDSX3lMasw 

 7 
 on: July 01, 2010, 02:54:39 PM 
Started by JeremyH - Last post by JeremyH
I wanted to make a topic for this website since it is something of interest for this catagory.

http://www.verticalfarm.com

I first saw an article about this in a magazine, and check out the website from time to time.

 8 
 on: June 19, 2010, 01:03:13 PM 
Started by RMusselman - Last post by JeremyH
Is anyone aware of a sanctioning body, that certifies heat engine thermal efficiency?

We all know that co-gen applications, add's thermal efficiency to heating efficiency, to come up with combined cycle efficiency's upto 60% eff, I realize boiler-eff is a seperate number aswell.

I was thinking that UL Laboratories could verify "thermal efficiency" of a given heat engine... However in my research I have found they do not actually do this type of testing.

Any suggestions for a third party, that could give certified "thermal eff #'s" of the proposed heat engine's that are using external combustion? There's a bunch of new steam engine's being developed at this time, but seems to be no authority on deterning how [only-engine] thermal efficiency rates on these new group's of engine's, what complicates things further, is that a "Desuperheating 4cycle Flash Steam engine" is not a rankine cycle...

Jeremy 

 9 
 on: June 17, 2010, 12:39:16 PM 
Started by JeremyH - Last post by JeremyH
In the photos of Biscayne Bay, you can see the area where I sometimes fish for bluecrab.
[ Attachment: You are not allowed to view attachments ]
Just off the shore there is an Oyster bed, the bluecrab migrate there between november and april to mate. I have snorkeled there on many occasions.
[ Attachment: You are not allowed to view attachments ]
Although the bluecrab have a complex life-cycle they would make an excellent food crop, however its rather difficult to breed them in captivity.
[ Attachment: You are not allowed to view attachments ]

Here are some links about the bluecrab lifecycle
http://www.bluecrab.info/lifecycle.html
http://www.serc.si.edu/labs/fish_invert_ecology/bluecrab/reproduction.aspx


 10 
 on: June 17, 2010, 12:07:53 PM 
Started by JeremyH - Last post by JeremyH
Here's another link related to this topic

http://www.biospherics.org/history.html

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